Infrastructure Overview
Shabari Cottons operates through three fully equipped, vertically integrated manufacturing units. Here’s a breakdown of the facilities and capabilities under each factory:
Shabari Cottons operates through three fully equipped, vertically integrated manufacturing units. Here’s a breakdown of the facilities and capabilities under each factory:
| Facility/Section | Details |
|---|---|
| Product Display | Showroom for buyers and design reviews |
| Meeting Hall | Space for client presentations and internal planning |
| Sewing Unit | 100+ modern sewing machines |
| Embroidery & Quilting | In-house embroidery and quilting operations |
| Cushion Tucking | Specialized unit for decorative stitching |
| Ironing | Steam ironing setup |
| Inspection & QC | Final quality control before packing |
| Packing | Folding, tagging, and packaging for dispatch |
| Process | Capacity / Equipment |
|---|---|
| Sectional Warping | 10,000 meters/day |
| Weaving – Single Beam | 2,000 meters/day |
| Weaving – Double Beam | 3,000 meters/day |
| Weaving – Terry | 500 meters/day |
| Fabric Inspection | Visual and machine-assisted checks |
| Fabric Cutting | Dedicated layout and precision cutting setup |
| Sewing | Large-scale stitching operations |
| Quality Control | In-line and end-of-line inspections |
| Dehydration | Moisture control before packing |
| Needle Detection | Safety checks for needle-free assurance |
| Packing | Final folding and packaging |
| Process | Capacity / Equipment |
|---|---|
| Cone Yarn Dyeing | 3,000 KG/day |
| Hank Yarn Dyeing | 1,500 KG/day |
| Garment/Fabric Washing | 2,000 KG/day |
| Cabinet Dyeing Machines | 7 machines of various sizes (total 1,500 KG capacity) |
| Hydro Extraction & Drying | 6,000 KG/day (Garments), 1,000 KG/day (Fabric) |
| RF Drying (Yarn) | Radio Frequency Dryer |
| Yarn Winding | 3,000 KG/day |
| Additional Facilities | Purpose |
|---|---|
| Rapier Loom Weaving | Wider width dobby looms for bulk and custom orders |
| Embroidery & Quilting | Value-added design enhancements |
| Cushion Tucking | Decorative detailing unit |
| Fabric Inspection & QC | Consistent quality control |
| Steam Ironing | Wrinkle removal and product finish |
| Folding, Tagging & Packing | Final dispatch prep with branding |
Shabari Cottons Pvt. Ltd. – Delivering premium home textiles and lifestyle products crafted with tradition and care.
Phone : +91 497 2820570, +91 497 2820027, +91 497 2821488
Email : shabari@shabari.com Email : prayag@shabari.com
Address : P.O. Attadappa, Kannur, Kerala, India